Expert tips on working with steel sheet fabrication

Whether it’s your first time working with a specialist sheet metal fabrication company, or you’re looking to get more from the process, we’ve compiled useful tips and advice to help you effectively brief and collaborate with your fabrication partner to set you up for steel sheet success.

stainless steel gate

When should you bring in professional steel metal fabrication services?

First, it’s important to determine when is the right time to bring in external steel fabrication expertise for your project. 

Ask yourself: 

  • Is your design a one-off or do you need precision sheet metal fabrication on a larger scale to create consistent, repeatable metal parts
  • Does the project require specialised tools or fabrication techniques, like laser cutting, that you don’t have access to or aren’t confident with yourself? 
  • Does the finished product need to meet specific performance, safety, durability, or compliance standards? 

If the answer to any of the above is yes, you’ll likely benefit from the skill and expertise of a specialist. 

CSM team member using sheet metal to create a splashback

How to get the most out of your steel fabrication partner

Optimising the design and planning stage

A careful and considered design process is the foundation of sheet steel fabrication quality and success. Cutting corners leads to increased cost, waste and time. In fact, research suggests as many as 60% of quality issues are caused by design faults.

Dedicate time with your team to give proper consideration to exactly what it is you’re looking for, covering function, sizings, loads, tolerances and any constraints. Then, when it comes to the initial consultation with your fabrication specialist, you have a solid foundation to productively collaborate and build on. 

Material choice

Once you’ve shared key details around load capacity, the environment your product needs to withstand, and finish goals, your sheet metal specialist will be able to guide you with material choice. 

They can advise whether mild steel, stainless steel or a different metal would give you the tolerances and properties you need, and if there’s a more cost effective option for your project. 

To get the best outcome for your budget, consider asking: 

  • Can I achieve a similar look and performance with a cheaper metal using finishing techniques?
  • Will this metal withstand the intended environment, or would you suggest additional measures like galvanising to improve its strength, corrosion resistance and longevity?
  • Do you envision the finished product fitting in its intended setting, or can we look into some alternative finishing techniques?

From steel and aluminium to copper and bronze, your chosen specialist should know each material inside-out – don’t be afraid to test their knowledge. 

Function-first design

While your bespoke metal fabricator will want to help you achieve your vision, they won’t want to add unnecessary cost or complexity. The more materials, manufacturing processes and time your design requires, the more it will cost.

Avoid overcomplicating design by limiting tight tolerances and focusing on product-critical function. Your partner should be able to help with this, reviewing drawings and designs to flag where tolerances can be relaxed to save time, cost and waste further down the line.

Collaboration and customisation

Project collaboration doesn’t stop after design, and should continue into the fabrication process. Depending on the project, some sheet metal fabricators will design a prototype for you to test out before manufacturing the final product.

If you get the opportunity to test a prototype, use it exactly as you would if it was the finished product. 

Collect honest feedback during the observation period from the people that will be using it: Does it fit and perform as it should? Is it optimising processes as expected? Do you have any concerns about its long term durability based on what you’ve seen?

Using this feedback, your partner should be able to refine fit, function and finishes so you have ultimate confidence in the finished product. 

Effective collaboration: What do we need from you?

If you choose to work with a specialist sheet metal fabricator like CSM, you don’t lose sight or control of the project. We work as a team with a shared vision and goal in mind.

What you bring What we bring
  • Initial idea – What is it that you need? What challenge are you trying to solve?
  • Expectations:
    • Function
    • Environment
    • Loads
    • Tolerances
    • Compliance
    • Aesthetics
    • Measurements
    • Quantity
    • Budget
    • Timescale
    • Constraints
  • Designs and drawings (nice-to-have)
  • An open mind – your design may change
  • Open communication, honesty and feedback
  • 30 years experience
  • Design expertise and quality craftsmanship
  • Knowledge of regulation and compliance across key sectors
  • Passion for sheet metal’s possibilities
  • State-of-the-art machinery
  • UK operation, offering competitive price and lead times
  • Commitment to high quality (ISO 9001 and CHAS accredited)
  • Design expertise and CAD capability
  • Diverse portfolio of impressive clients
  • An open mind and willingness to explore ideas
  • Open communication, honesty and feedback

Ready to get started?

Collaboration and communication makes all the difference in getting the most from your steel sheet fabrication partner and maximising your investment. Learn more about the process with CSM, or get in touch with our friendly team to discuss your next project today. 

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